Our Nissan parts and accessories are expedited directly from authorized Nissan dealers strategically located all across the U. See what makes BWD kits different. ture signal to calculate the amount of EGR flow into the intake manifold. oil pump o rings get brittle causing low oil pressure 7. 18SP687 18SP687 DD15/16 EGR Actuator Replacement Service Kit. Perform a visual inspection of the engine area for coolant leaks. through the EGR cooler to the engine coolant jacket and a smaller one that communicates with the inlet side of the pump. sounds like either a vacuum leak (check the bottom of the "tomatoe juice can" for starters) or a bad or plugged egr valve or egr solenoid. Engine Parts for sale on MyLittleSalesman. Check pressure cap and for leaks in cooling system. ISX Doser Injector Replacement by Rawze. If you have DTC P0401 stored in your PCM, the 6. vacuum leak. Got a 2015 Pete with mx. Find the Dd15 you need at prices you want, large inventory of discount Dd15, plus reviews and ratings. Order Coolant Temperature Sensor Connector for your vehicle and pick it up in store—make your purchase, find a store near you, and get directions. EGR Position Sensor (EGRP) - The three-wire fixed potentiometer EGRP sensor monitors the position of the EGR valve. Intake Manifold Actuator (1) Hybrid Vehicle Motor/Electronics Coolant Reservoir (1) Intercooler Boot Kit (5) EGR and Related Components. In order to understand the function of a coolant reservoir, it is necessary to first gain an understanding of how the whole cooling system works. 2 Series 60 and MBE 4000 engines that are 10 years or older or that have more than. 7L Cummins Diesel Trucks. Shop with confidence. GET THE BEST FREIGHTLINER CASCADIA FLOOR MATS FOR WINTER Engine Oil Pressure Sensor Engine Oil Temperature Sensor Coolant Inlet Temperature. Remove the (2) 10mm bolts that connect the tube to the EGR unit (Note: You can carefully bend the heat shield to better access the bolts). I swapped out a 4. A leaking EGR valve is likely to cause a random misfire. Which Coolant to Use? See the discussion on Coolant Recommendations. Sedan (4 Door). On my 2009 Cascadia with detroit dd15. Call (877) 321-PART today for cheap/discount prices!. EGR cooler fouling after 200 hours of engine testing In rare cases, EGR fouling can also be a safety hazard. Original EGR Valve Actuator is discontinued. With Ignition ON, engine OFF, compare the intake manifold pressure to the compressor inlet pressure. Buy New Actuator For Turbo Detroit S60 14. The o-ring has been replaced inside. After miles of service, the exhaust gas recirculation (EGR) system—especially the EGR valve—will lead to engine performance problems due to carbon buildup, components mechanical problems, or vacuum hose leaks. No oil or fuel in water. Flash codes beginning with 1 are faults from the MCM. Remove bottom 4 corner bolts. This allows all of your coolant to escape into the engine. The cause of the fault codes is due to coolant leaking internally in the watercooled Exhaust Gas Recirculation (EGR) Valve Actuator. When looking at the exhaust system from the turbo flowing back to the tail pipe, you will see four canisters. Water filter (coolant filter) Egr cooler- EGR stands for Exhaust Gas Recirculation Turbocharger- It is a Variable Geometry Turbo (VGT) which means it changes the angle of the fins inside the turbo to give different pressures Part of the turbo is the VGT actuator which is the motor responsible for moving the angle of the fins. The DP filters were saturated but we were able to have them cleaned. The radiator or heater cores can become old and develop pin holes that leak coolant under pressure. Powertrain P0100 Mass or Volume Air Flow Circuit Malfunction P0101 Mass or Volume Air Flow Circuit Range/Performance Problem P0102 Mass or Volume. c5 hdi coolant leak maybe. The Head Gasket is blown -> Still driving, the engine motor dies. ISX Doser Injector Replacement by Rawze. The 'Ugly Fix' EGR delete review Replacing boost sensor. ServiceManual Trucks Group28 EngineControlModule(ECM),DiagnosticTroubleCode (DTC),Guide 2010Emissions CHU,CXU,GU,TD PV776-88961816. You must have noticed that your car's hood becomes hot after it has been running for some time. vacuum leak. Check for loose or broken vacuum hoses, leaks around the intake manifold gasket or throttle body, leaks around the PCV valve and EGR valve. Installed in: Aqua 10, Prius 10. 5L (113) Engines Before servicing the vehicle, refer to the Precautions section. Sitewide Promotions & Free Shipping Shop All Deals Here > We’ll take care of the shipping costs when your order total is above $75. Replaced EGR valve three times, EGR cooler twice, water pump and thermostats and the radiator. Disconnect the EGR actuator oil line. 60 EGR Series Engine pdf manual download. Sitewide Promotions & Free Shipping Shop All Deals Here > We’ll take care of the shipping costs when your order total is above $75. John Whelan Plus. When looking at the exhaust system from the turbo flowing back to the tail pipe, you will see four canisters. The coolant temperature sensor monitors coolant temperature and then displays the measurement to the vehicle's occupants. Pneumatic EGR valves are actuated with the aid of electro-pneumatic valves. At coolant temperatures below approximately 86 - 89 ° C (186 - 193 ° F) for vehicle, industrial, and keel-cooled marine engines or 69 - 73 ° C (156 - 163 ° F) for heat exchanger-cooled marine engines, the thermostat valves remain closed and block the flow of coolant from the engine to the radiator or heat exchanger. parts were about $2k. Exhaust Gas Recirculation (EGR. 2016 FREIGHTLINER CASCADIA Recalls (13) especially if the nearby cng tank leaks. Inlet to EGR cooler dry. A failing EGR Cooler will leak coolant into your exhaust and intake resulting in poor performance. It has a 12 speed Ultrashift automated transmission. How To Clean an EGR Valve Without. You will probably read a great deal on the internet regarding the issues surrounding your Sprinter lapsing into limp-home mode without showing any EML (Engine Management Warning Lamp). c5 hdi coolant leak maybe. The system should run at 10 psi with a 15 psi radiator cap. Whether the coolant leak is large or small, you will eventually overheat the engine if it isn't repaired quickly. Perform a visual inspection of the engine area for coolant leaks. The ECM commands the EGR valve and the VGT actuator positions to control the amount of exhaust gases entering the engine. Drain the coolant. Your vehicle deserves only genuine OEM Nissan parts and accessories. 0L GT4502V R23534361: Turbochargers - Amazon. Shop with confidence. 7 egr cooler delete coolant tube IGOTACUMMINS is an online forum and community for all Cummins Turbo Diesel enthusiasts. If a connection is still leaking, replace the line assembly. The two failed EGR coolers caused the pressure to get as high as 20 psi overtaking the rad cap set pressure and blowing out of the surge tank. Remove the Exhaust Gas Recirculation (EGR) vent (de-aeration) line. Got a 2015 Pete with mx. In any case, contamination of oil / coolant is not the cause of EGR valve malfunction. Am getting engine light with codes ENG HIGH 1`28s27700 and ENG SA00SPN002659 EGR - Answered by a verified Technician. In addition to EGR, we also offer EGR-DPF delete services and engine tuning on 10 other models of Mercedes engines. DISASSEMBLY(Continued) 2. EGR Position Sensor (EGRP) - The three-wire fixed potentiometer EGRP sensor monitors the position of the EGR valve. Click here to get started on your repair or maintenance project within minutes. c5 hdi coolant leak maybe. Not all Diesel EGR Cooler Kits are designed the same. 2774 Engine Exhaust Gas Recirculation (EGR System - Condition Exists. The o-ring has been replaced inside. Remove the camshaft housing. RockAuto ships auto parts and body parts from over 300 manufacturers to customers' doors worldwide, all at warehouse prices. Evacuate, leak test and charge the refrigerant system. WTF EGR valve plugged in, but no vacuum hose to it. This physically removes the butterfly value, the hose, and blocks off the incoming ports where the EGR cross-over exhaust return pipe directs the exhaust back into the intake turbo for re-mixing with outside air. On my 2009 Cascadia with detroit dd15. Chevrolet Cruze owners have reported 12 problems related to gas recirculation valve (egr valve) (under the engine and engine cooling category). Keep legal and on the road with BD's HD Replacement EGR Cooler for your Mercedes MBE. In addition to EGR, we also offer EGR-DPF delete services and engine tuning on 10 other models of Mercedes engines. But to see serious benefits from it you would need to run a heat barrier intake manifold gasket as everything in that area gets heatsoaked anyways. Once you replace your EGR cooler, it prevents coolant from leaking into the exhaust manifold and may protect the engine from any extensive damage down the road. When i arrived he said that i had a egr leak and showed me what is happening and where it was. In addition, the radiator, set beside the car engine. Remove as follows:. P0010 A Camshaft Pos Actuator Circuit Bank1 P1054 Coolant Sensor & 5V Supply for TP Sensor/MAP Circuits Low P1406 EGR Valve Pos P1409 EGR Valve Sys leak. What Are the Symptoms of a Bad EGR Valve? The most common symptoms of a bad exhaust gas recirculation valve are rough or misfiring idle, detonation, stalling and hard starting. Turbo System. From the soot output it is a small leak. Need Detroit DD15 EGR Cooler Parts? Check out 45 Detroit DD15 EGR Cooler Parts for sale. Remove the drain plug and drain the engine coolant. Topics in the Detroit DD13, DD15, DD16 EGR, Exhaust, Aftertreatment Shop Manual: Description and Operation of the Exhaust Manifold and Related Parts DD13 Exhaust Manifold DD15 Exhaust Manifold. 7 egr cooler delete coolant tube IGOTACUMMINS is an online forum and community for all Cummins Turbo Diesel enthusiasts. Each Actuator is processed keeping all components together to minimize part fit variation and maintain original performance. Shop Detroit DD15 EGR Coolers For Sale. when should the actuator rod be up, down, and i have figured out that the ecm controls the vpod to send air pressure up to the actuator. An EGR Delete Kit can be purchased from just about any online performance parts shop (Google “egr delete kit“). Draining Engine Coolant. 0L Power Stroke Coolant Leaking. Water pipes to fit any truck. The engine can be in danger of damage if it operates at. Bt 50 en repair manual 1. Don't fail your emissions test! Order an EGR tube for your Ford. EGR Engines still plague owners of older trucks with problems. With the world’s most comprehensive range of Leak Detection technologies, Smart Diagnostic tools, and proven Maintenance Solutions, CPS Products has been The Workingman’s Choice® since 1989. Possible bad EGR cooler on a DD15 or a DD13. If the EGR cooler and oil cooler are not to blame for disappearing coolant (assuming you do not have a blown head gasket), check the degas bottle, they have been known to crack at the seams. Connect coolant lines. If the EGR cooler gaskets fail, or the cooler gets damaged for any reason, it can cause an exhaust leak to develop. For instance, the vacuum hoses that are connected to the EGR valve may be cracked and leak. 2010-2014. have a 2009 freightliner cascadia with DD15 engine. An the Bpv leaking air bad. 2012 freigtliner cascadia dd15 dpf injector dozer. 99 Suburban Goes From PERFECTLY RUNNING to Rough Idle, poor low-rpm acceleration and codes cruise control 97 chevrolet suburban 97 has spark, has fuel pressure, won't start. This is a discussion on Continued EcoDiesel Issues within the RAM 1500 Diesel General Discussion forums, part of the RAM 1500 EcoDiesel Forum category; I took my truck in (‘16 EcoDiesel with 49k miles) 2 weeks ago to have it looked at. One Year / 100,000 Mile Warranty is standard for Freightliner truck parts. So I figured it’s time to explain what an EGR delete is and why so many customers are asking about it. Don't worry there are no springs or other parts to popup. Call (877) 321-PART today for cheap/discount prices!. Check the EGR cooler; remove the EGR valve and inspect, is it wet with coolant? Raise the rear of the vehicle to see if any coolant flows into the EGR hole from the EGR cooler. NUMBER: 08 DD15-9 S. So he recomended to replace it. These come in 3 types either 4 Digit, 5 Digit of P codes. Cummins ISL9 Engine Equipment Technical Service Bulletin. Install bolt securing the air compressor coolant line to the fuel filter module and torque to 25 N·m (15 ft·lb). Hub The fan hub on all 2007 I‑6 engines is mounted to the cylinder head. intake side is inadequate for the high exhaust gas recirculation rates on diesel vehicles, "regulating throttles" are fi tted into the intake manifold to generate the required vacuum. Generally once you leak into the coolant you will also leak across 2 cylinders. 5 years ago. engine, battery, cabin, e-machine. We help you find the heavy duty truck parts that you need. This physically removes the butterfly value, the hose, and blocks off the incoming ports where the EGR cross-over exhaust return pipe directs the exhaust back into the intake turbo for re-mixing with outside air. TamerX Diesel Products. the actuator which in turn is connected to a linkage which pulls a rotating base plate. Manuals for the fuel system , exhaust/aftertreatment/EGR system and troubleshooting are available separately. It also has a TK APU. Shut off the engine, apply the parking brake, chock the wheels, and perform any other applicable safety steps. In this tutorial, we learn how to replace the top coolant radiator hose in a Ford F-150. Pre-Requisites: The following are the web-based courses and exams that must be completed prior to attending the instructor-led training class for the DD15. The repairs consisted of a new EGR cooler system (Cummins does not make replacement parts for the one that was installed), replacement of the Turbo and actuator valve, and cleaned reused DP filters. New updated kit costs $1300 plus tax. We test the EGR leakage by putting a gauge on the coolant fill tank and going for a road test. If the EGR cooler splits, coolant will leak and this loss of coolant may cause the engine to overheat and head gasket failure. Some got into the turbo and EGR systems, causing even more damage. Yes it can be cleaned, and that helps the DPF a lot, but NO, most of the time, after cleaning it, will it last very long afterwards. DDEC-15,DDEC-16. Average repair cost is $660 at 92,450 miles. Your order may be eligible for Ship to Home, and shipping is free on all online orders of $35. EGR Valve leaking coolant was created by Bertman While inspecting the engine I found the EGR to be leaking a considerable amount of coolant. OBD II Diagnostic Codes P0700 Transmission Control System (. For earlier ISL and ISC codes, and for other Cummins engine fault codes, use the links below. enable the EGR system, all of which add up to a dependable engine that gets drivers where they need to go, and makes work seem a little less like work. Full set of seals for Bosch Heater Control Valve. Buy New Actuator For Turbo Detroit S60 14. Did ask why the same issues again. Featuring Response Assembly Coolant X45 available right now online. 7L Cummins Diesel Trucks. If you have smoke from your tail pipe that smells like coolant, your egr cooler is blown. This is a big no-no with clean Diesel engines (truck must be towed in to avoid engine damage). The EGR cooler leak can go into the manifold, but a little coolant / water mix in the intake will not be an issue as it will steam clean the engine internals, and drop your charge temps. Had a treatement with engine oil flush and changed oil and oil filter after changing injectors. Tested to Ensure OE Cooling Efficiency. Includes two intake horn block off plates, 3 gaskets, and an EGR cooler block off "puck". 2 Removal of DD15 and DD16 Delphi© Exhaust Gas Recirculation Valve Actuator Remove as follows: 1. 4L diesel may exhibit one or more of the following concerns: lacks power, leaks oil, fuel or coolant. net/1517/logos/vw-parts-4-sale. The other side is vented to the atmosphere. access the site! click here to get a free trial or subscribe now!. Another coolant leak problem prompted GM to issue a recall on certain 2000-’03 model year Chevys, Buicks and Pontiacs with the 3800 engine. 1 PowerPacks fuel injectors, a normal wear item, are covered by a 2-year/150,000-mile warranty when installed in-shop. 2010-2014. Repairing the leak. The EGR valve is an on/off type that is used to close the EGR path during start-up and during periods when the engine coolant is below a prescribed value. These codes cover All Ford Models in Europe at least and possibly other regions. What Are the Symptoms of a Bad EGR Valve? The most common symptoms of a bad exhaust gas recirculation valve are rough or misfiring idle, detonation, stalling and hard starting. Detroit Diesel is not. I'm losing coolant at a rate of a full resovour every 3hours, All the usual checks have been carried out, the head gasket is fine, no coolant in the oil or oil in the coolant, nothing in the exhaust vapour, no visible leaks of any kind within the engine bay. 8l, 560 hp rated @ 1800rpm, test run watch video on jjrebuilders website, low miles, fully inspected!!! runs perfect!!! call us for more information on this engine or any other diesel engine you may. com FREE DELIVERY possible on eligible purchases. USED EGR COOLER COOLANT MANIFOLD FOR DETROIT DD15 Call. Inspect the water pump, hose connections, radiator and engine for coolant leaks. 20, Prius C, Yaris Hybrid 130. Check the coolant level in the surge tank. a leaking EGR actuator on a. The coolant then wicks down the electrical connector pigtail to the Engine Sensor Harness, and then to the Motor Control Module (MCM) 120-pin electrical connector. google-site-verification: google36b06878b29187f2. Got a 2015 Pete with mx. Inspect the water pump, hose connections, radiator and engine for coolant leaks. These come in 3 types either 4 Digit, 5 Digit of P codes. Check out 90 Detroit EGR Cooler Parts for sale. If the EGR cooler is leaking, many times it was caused by excessive back pressure. Don't worry there are no springs or other parts to popup. Improve Engine Power and Efficiency • Complete set of six cylinder kits: • Piston domes, rings, skirts and pins • Cylinder liners and seals • Connecting rods • EGR actuator linkage and nut • Oil pump • Oil suction module • Oil filter • Oil pan gasket • Coolant filter • Fuel line kit • Fuel filter kit. injector harness weeping oil also get brittle n brakes alot 6. 20-P-1320GZB Remove/install mixing chamber 26. The EGR valve is the black electric motor on the intake manifold. Another issue of a problem with the EGR cooler is exhaust leaks. Engine system. But to see serious benefits from it you would need to run a heat barrier intake manifold gasket as everything in that area gets heatsoaked anyways. 9 L engines from 1996-1998, primarily in Dodge Ram pick-ups. Oil analysis shows "signs of coolant contamination". (Engine catches fire in some cases) The head gasket forms a seal between the engine block and the cylinder head. detroit DD15 EGR valve actuator A4721500494 Detroit Tuning DDEC4 DDEC5 DDEC6 DDEC10 DDEC13 S60 DD15 DD13 EGR DPF SCR VGT 11 2010 Detroit DD15 EGR Coolant. Each Actuator is processed keeping all components together to minimize part fit variation and maintain original performance. matched to the exhaust gas recirculation (EGR) system for significant improvements in real-world fuel economy, without sacrificing any of the performance you've come to expect from the DD15. Some got into the turbo and EGR systems, causing even more damage. No; replace the EGR valve. An exhaust leak may be heard as an audible hissing or tapping sound coming from the front of the vehicle. have a 2009 freightliner cascadia with DD15 engine. Remove the intake and exhaust camshafts. In any case, contamination of oil / coolant is not the cause of EGR valve malfunction. Alternatively you may unbolt the IAC and FIV from the intake manifold and leave the coolant hoses attached (this will not leak any coolant), don't forget to replace the o-rings (two on the FIV, one on the IACV) if you use this method. As your exclusive remedy, Raney's will replace free of charge any product that in reasonable determination does not comply with the foregoing warranty. Signs of a bad EGR Cooler: Your degas bottle is low on coolant, but you don't see the coolant leaking from anywhere. To determine if a leaking oil cooler core is causing excessive oil consumption, perform the following: ‪ 1. That’s right, have your new parts shipped t. AutoZone Repair Guide for your Engine Mechanical Engine Mechanical Components Intake Manifold. This is a big no-no with clean Diesel engines (truck must be towed in to avoid engine damage). In 2018, BMW reported that a number of diesel vehicles in Korea and Europe caught fire when small quantities of glycol from the engine coolant combined with EGR deposits to form a combustible mixture [4065]. Two tubes route coolant from the front cover to the EGR cooler and back. The EGR cooler core can become completely clogged with carbon deposits in severe cases. DD15 EGR ACTUATOR LEAKING ANTIFREEZE. But, if there is a problem with the EGR valve, then it won’t be able to open and close properly. Park the vehicle on a level surface, shut down the engine, and set the parking brake. Pre-Requisites: The following are the web-based courses and exams that must be completed prior to attending the instructor-led training class for the DD15. The head gasket was blown due to a rookie driver who drove on I-70 west of Denver, CO against my previous employer's policy. But to see serious benefits from it you would need to run a heat barrier intake manifold gasket as everything in that area gets heatsoaked anyways. Remove the Exhaust Gas Recirculation (EGR) vent (de-aeration) line. Buy New Actuator For Turbo Detroit S60 14. “The fan hub on all 2007 I-6 engines. Topics List:. 9 CM2250 Engine Service Repair ManualIt is Original manual contains instructions for troubleshooting and repairing the Cummins ISX11. It also has a much larger radiator and coolant capacity that was specified by Swift. The expansion tank coolant level dropped an Inch It leaks on the bottom side close to the exhaust manifold and where the coolant then lands on the Gearbox close to the cover protecting the Crank sensor. I am having the wiring harness replaced and I am praying this puts and end to my epic battle to eliminate the dreaded check engine light. Most auto repair shops use state-of-the-art detection techniques including the use of fluorescent dyes and UV light to find coolant leaks no matter how big and small they are. 7L Cummins Diesel Trucks. Apply little high temp grease on gears. Step 22: Remove five coolant lines from EGR cooler. It could still be the one causing problems although adjacent cylinders may have joined. See Figure "Hydraulic EGR Valve Oil Inlet Line and Oil Outlet Line". 7L has been a fairly reliable engine, with the only problems reported so far being external ones such as radiator coolant leaks, plugged DPF filters, some soot clogging on the EGR cooler and EGR valve, some issues with EGR temperature sensor failures (see Ford TSB 12-12-10) and turbo failures on some 2011 and 2012 trucks. Oil analysis shows "signs of coolant contamination". In extreme cases, it can even hydro-lock your engine! Upgrade to An EGR Cooler from Sinister Diesel Sinister Diesel has the highest quality TIG-welded stainless steel EGR coolers for your Dodge, Ford, or GM diesel truck. So he recomended to replace it. injector harness weeping oil also get brittle n brakes alot 6. The EGR valve is a component of an automobile’s exhaust circulation system that reduces pollution-causing emissions. EGR Cooler. we have had some turbos leaking at the actuator, we have seen the delta p sensor stopped up with carbon, we have sent a few to the detroit dealer for repairs since most of our units are still under warranty. Tested to Ensure OE Cooling Efficiency. 9999 Detroit Diesel Dd15 Technical Service Bulletins. In this article, we will discuss the symptoms you might notice if the EGR valve is damaged and how to take care of the situation. This exhaust mixes with the intake air and actually cools the combustion process. A bad valve is not an uncommon problm, check to make sure there aren't any outstanding recalls on your car or see what the dealer can do (for free), otherwise I'd just replace it, not supposed to be leaking there. Remove as follows:. Coolant leaks:. Install fuel lines to fuel filter module and high pressure fuel pump. Also please check out the statistics and reliability analysis of Chevrolet Cruze based on all problems reported for the Cruze. Apply little high temp grease on gears. 9999 Detroit Diesel Dd15 Technical Service Bulletins. Possible causes include improper servicing, external coolant leaks, a coolant leak in the EGR cooler, coolant leaking into the cylinders, a coolant leak. 2 Series 60 and MBE 4000 engines that are 10 years or older or that have more than. Hesitation can come from accelerator problems but it also may be symptomatic of an engine vacuum leak. Replaced EGR valve three times, EGR cooler twice, water pump and thermostats and the radiator. The DP filters were saturated but we were able to have them cleaned. Remove the clamps 4. Some scan tools have an actuator or “active” test that’s capable of electrically turning this VSV on or off. If you've verified spark is good now that you replaced ignition components, the problem could be fuel or vacuum (leak) related or even a mechanical problem. Detroit Diesel DD13 DD15 EGR Valve Actuator A4721500494. Do not connect the EGR test jig to. This free video provides the steps to diagnose and clear a check engine light on a 2012 Chrysler 200 LX 2. Leaks are detected by the burnt oil smell produced. No oil or fuel in water. The purpose of the EGR is to allow a certain amount of exhaust to return and be mixed with the incoming fuel into the cylinders at cruising speed. Note: You will remove the bottom EGR tube bolts later on. Check for oil in the engine coolant or radiator. It also has a much larger radiator and coolant capacity that was specified by Swift. This allows all of your coolant to escape into the engine. Perform a visual inspection of the engine area for coolant leaks. I'm losing coolant at a rate of a full resovour every 3hours, All the usual checks have been carried out, the head gasket is fine, no coolant in the oil or oil in the coolant, nothing in the exhaust vapour, no visible leaks of any kind within the engine bay. Full set of seals for Bosch Heater Control Valve. Topics List:. detroit DD15 EGR valve actuator A4721500494 Detroit Tuning DDEC4 DDEC5 DDEC6 DDEC10 DDEC13 S60 DD15 DD13 EGR DPF SCR VGT 11 2010 Detroit DD15 EGR Coolant. EGR Coolant Flow The forward tube takes coolant from the. The EGR valve is the black electric motor on the intake manifold. The EGR is an exhaust gas recirculation device used for the purpose of lowering emissions. New reservoir cap, radiator and pump. Note: The oil line fitting is a 37 degree JIC #6 fitting. The DP filters were saturated but we were able to have them cleaned. Note: Perform step 8 for hydraulically actuated EGR valves and step 9 for pneumatic actuated EGR valves. The cooling system is overpressurizing spewing coolant at speeds above idle. A Coolant leaking internally from the intake manifold gasket or cylinder head gasket can end up in one of two places: mixed with the engine. Designed for on-vehicle cleaning of the EGR circuit Our EGR adapters are field tested and designed to deliver the most effective service Using our Part#400-0280 and special foaming process the service gives immediate results Designed for many Diesel EGR Applications […]. An engine coolant temperature sensor is an NTC or negative temperature coefficient sensor. Hesitation can come from accelerator problems but it also may be symptomatic of an engine vacuum leak. Oil analysis shows "signs of coolant contamination". A bad valve is not an uncommon problm, check to make sure there aren't any outstanding recalls on your car or see what the dealer can do (for free), otherwise I'd just replace it, not supposed to be leaking there. New updated kit costs $1300 plus tax. Part Number: DDC-SVC-MAN-0083. On my A3 I had an EGR leak and it did fine, even though it was hard as heck to start, and chugged like a sun of a gun. Detroit DD13 DD15 DD16 rough idle OM 471 472 473. At coolant temperatures below approximately 86 - 89 ° C (186 - 193 ° F) for vehicle, industrial, and keel-cooled marine engines or 69 - 73 ° C (156 - 163 ° F) for heat exchanger-cooled marine engines, the thermostat valves remain closed and block the flow of coolant from the engine to the radiator or heat exchanger. If you suspect your car has sprung a leak, it needs to be dealt with as soon as possible. These come in 3 types either 4 Digit, 5 Digit of P codes. The EGR cooler leak can go into the manifold, but a little coolant / water mix in the intake will not be an issue as it will steam clean the engine internals, and drop your charge temps. 60 EGR Series Engine pdf manual download. Yes it can be cleaned, and that helps the DPF a lot, but NO, most of the time, after cleaning it, will it last very long afterwards. Refer to section 2. 99 Suburban Goes From PERFECTLY RUNNING to Rough Idle, poor low-rpm acceleration and codes cruise control 97 chevrolet suburban 97 has spark, has fuel pressure, won't start. [b] If no contamination is found, replace the EGR Valve. Casting Number on Housing is (A 472 180 13 10). DD15 Major Repair Course Code: CEP01 Overview This course will cover the disassembly and reassembly of the DD15 engine with emphasis on the air, coolant, lube and fuel systems. Ive been told the Nov has to stay on there an work evenfee though ita deleted. This was used in some California certified Cummins B5. WTF EGR valve plugged in, but no vacuum hose to it. Exhaust leak. It also has a TK APU. Connect a regulated air supply line to the EGR actuator regulated to 69 kPa (10 psi). EGR Position Sensor (EGRP) - The three-wire fixed potentiometer EGRP sensor monitors the position of the EGR valve. NOTE: Coolant will leak when these pipes are disconnected, unless you clamp them with hose clamps. This one is more for a hunting or erratic idle, the original speech was for a 'shaking' or 'rough' idle. If you dont have hose clamps, try and catch the coolant in a container, or let it drain to a containr on the floor. For the DD15 and DD16: Refer to section "Removal of the DD15 and DD16 Exhaust Gas Recirculation. How is Dorman able to release hundreds of high-quality new replacement automotive parts every month? A rigorous, best-in-class product development and testing process. USED EGR COOLER COOLANT MANIFOLD FOR DETROIT DD15 Call. My head gasket is NOT blown, there is NO coolant in my engine oil.